Col­lets

FAHRION is THE manufacturer of premium collets according to DIN ISO 15488 (ER/ESX) for clamping any cylindrical shank

Collet Facts

Tested Quality
→ Longer tool life, reduced tooling costs and improved performance
Blue Ring
→ Quality mark for 2 µm precision collets (HP series)

FAHRION COLLETS

Precise, durable and significantly more efficient

In terms of quality, FAHRION collets already deliver performance in the standard range that other manufacturers reserve for expensive premium series.

Our precision collets, based on DIN ISO 15488 (ER/ESX) and DIN ISO 10897 (OZ), are manufactured with tolerance values that far exceed the requirements of the DIN standard.
FAHRION offers a wide variety of shapes and versions for different applications of collets per DIN ISO 15488 (ER/ESX).

Multiple rows of shiny collets, carefully displayed on a rack.

Precise

FAHRION collets DIN ISO 15488-B (ER/ESX) set the standard for concentricity and repeatability, with GERC11-B to GERC40-B achieving 5 µm and GERC11-HP to GERC40-HP reaching 2 µm.

Stable

Only 12 slots are needed to achieve the required clamping diameter span per DIN ISO 15488. This is made possible through a specially manufactured steel and a hardening process tailored specifically for us. Compared to 16-slot collets, our collets are much less prone to distortion at the lower clamping range.

Gentle

All longitudinal edges are not only deburred but also rounded to protect the internal taper of the collet chuck from possible markings. These points are essential to ensuring consistently high concentricity.

ER Collets Overview

All Collet Information at a Glance

4/9
TOP PRICE / PER­FOR­MANCE
GERC-B
GERC-BD
TOP ACCURACY
GERC-HP
GERC-HPD
TOP COOLING
GERC-HPDD
TOP SAFETY
GERC-W
GERC-WD
SQUARE DRIVE
GERC-GBD
GERC-GBDD
DIN ISO 15488
*
*
*
-
-
Concentricity
5 µm
5 µm
2 µm
2 µm
2 µm
3 µm
3 µm
10 µm
10 µm
Clamping diameter bridging
0,5-1 mm
h8
h10
h8
h8
h8
h8
h8
h8
Seal for IC (internal cooling) rubber seal
-
(up to 60 bar)
-
(up to 60 bar)
-
-
(up to 60 bar)
-
Spray nozzle for IC
(through collet)
-
-
-
-
-
-
-
Internal square drive for taps
-
-
-
-
-
-
-
Precision collet chuck CENTRO|P
possible/
not recommended
possible/
not recommended
recommended
recommended
recommended
possible/
not recommended
possible/
not recommended
recommended
recommended
Ultra Power Chuck - UPC &
Full Performance Chuck - FPC
possible/
not recommended
possible/
not recommended
recommended
recommended
recommended
recommended
recommended
possible/
not recommended
possible/
not recommended
Standard collet chuck DIN ISO 15488
recommended
recommended
possible/
not recommended*
possible/
not recommended*
possible/
not recommended*
not possible
not possible
recommended
recommended
FAHRION|Protect
Available sizes
ER8
ER11
ER16
ER20
ER25
ER32
ER40
ER11
ER16
ER20
ER25
ER32
ER40
ER8
ER11
ER16
ER20
ER25
ER32
ER40
ER11
ER16
ER20
ER25
ER32
ER40
ER11
ER16
ER20
ER25
ER32
ER40
ER32
ER40
ER32
ER40
ER16
ER20
ER25
ER32
ER40
ER16
ER20
ER25
ER32
ER40

* Only DIN ISO 15488 compliant after removal of the blue ring.

THE HIGH-PRECISION SYSTEM COLLET (2 µm)

High-performance clamping systems today are characterised by a concentricity of 3 µm. The FAHRION CENTRO|P clamping system, in combination with the 2 µm HP collet, achieves this 3 µm at 3x the overhang.

Thanks to these accuracy levels, the CENTRO|P collet clamping system competes with well-known technologies such as hydraulic expansion, thermal shrink and mechanical shrinking. Unlike these systems, CENTRO|P is composed of several components, making it much more flexible. For example, by simply changing the collet – the heart of our system – it can adapt to different tool diameters, coolant supplies, or machining tasks.

The blue ring is the globally recognised symbol of the 2 µm FAHRION high-precision collet.

THE PRECISE ALL-ROUNDER (5 µm)

The FAHRION 5 µm collet is a true all-rounder, upgrading all collet chucks and driven tools for CNC milling and turning operations. The collet fits all collet holders per DIN ISO 15488 (formerly DIN 6499) and far exceeds the DIN accuracy requirements.

It handles all machining tasks in chip removal production, such as milling, drilling, countersinking, reaming and thread tapping, in ER holders, driven tools and directly in spindles with an ER taper.
Available in sizes from ER8 to ER40 in all standard diameters (metric/inch), as well as intermediate sizes, the optimal collet is available for every application depending on the required clamping diameter.

Uncompromising safety – no tool pull-out

No tool pull-out or micro-creeping – 100% guaranteed.
An integrated wedge always engages on the inclined Weldon surface when clamping, creating a form-fit without radially displacing the tool.

Your advantages:

Simple handling

To mount, the tool simply needs to be inserted until the wedge engages. To dismount, the tool is briefly inserted, turned and pulled out. The conical compression spring, which is locked into the holder, automatically positions the tool perfectly on the wedge.

Benefits

The collets for threading

For smaller threads (M0.5 – M5), a form-fit on the square of the tap is not required due to the low torque. Here, you can use our standard collets, such as the 2.8 mm HP collets for M3 threads.

From a size of M6, we recommend using GB collets with a square fit.
As the cooling lubricant supply (CL supply) plays a critical role during threading and thread forming, FAHRION GB collets are already standardised for internal coolant supply, either through the collet or the tap/thread former.
The thread tapping collets can be used with both DIN and ISO threading tools with the same shank diameter.

Good to know

Many benefits with FAHRION|Protect

Increased holding force due to greater surface roughness

When do clamping systems based on collets qualify as high-performance clamping systems?

A clamping system must meet the following requirements: Precision and runout accuracy of at least 3 µm / high clamping force for heavy-duty machining applications with high cutting forces / good repeatability for quick tool changes / vibration damping to minimize oscillations, increase tool life, and improve surface finish / a wide range of system components to ensure machining versatility / durability to withstand the demands of high-performance applications and function reliably over an extended period.

Just like the FAHRION CENTRO|P clamping system, which meets all the above criteria.

Die OZ-Spannzangen

Allgemein

Die OZ-Spannzangen ↗︎ zeichnen sich gegenüber der ER-Spannzangen durch eine längere Führung des Werkzeugschaftes und einen flacheren Außenkegel aus. Sie werden heute hauptsächlich in der Holzbearbeitung sowie alternativen Materialien wie zum Beispiel Kunststoffe und Composites eingesetzt.

FAHRION Spannzangen GOZ DIN ISO 10897-B (OZ) werden mit super-gefinishter Oberfläche Rz ≤ 1,6 μm gefertigt. Es gibt sie als Spannzangen GOZ DG HP Präzision 3 µm und Spannzangen GOZ DG Standard 6 µm.

Besonderes Merkmal

Die Spannzangen sind doppelt geschlitzt für eine höhere Genauigkeit und bessere Haltekraft bei Spannüberbrückung von 0,5 mm.

Beim Einsatz als System-Spannzange im FAHRION CENTRO|P Spannfutter wird eine Systemgenauigkeit von 4 µm erreicht. Damit eignet sich dieses Spannsystem besonders für Anwendungen mit Hochgeschwindigkeitsspindeln, wie diese bei den oben genannten Materialien so üblich sind. Aus diesem Grund werden unsere OZ-Spannzangen vorwiegend in Branchen der CNC- Holzverarbeitung sowie bei der Marine, im Sport (wie zum Beispiel in der Formel 1, beim Segeln und im Skisport), in Schienenfahrzeugen und in Luft- und Raumfahrt eingesetzt.

Fahrion|Protect

Viele VORTEILE MIT FAHRION|Protect

FAHRION|Protect geht weiter über alle Standards hinaus, die Sie beim Korrosionsschutz für Spannwerkzeuge kennen. So sind viele Spannwerkzeuge bislang überhaupt nicht geschützt. Bei anderen beschränkt sich der Korrosionsschutz rein „kosmetisch“ auf die Sichtflächen. 

FAHRION|Protect schützt FAHRION Spannzangen wirksam vor äußeren Einflüssen und erhält so ihre Funktionsfähigkeit und Präzision länger aufrecht. Auch und vor allem gerade beim Einsatz in Fremdfabriken ist die Beschichtung von Vorteil, da so zum Beispiel kein Kontaktrost anfällt. Damit zeigt FAHRION einmal mehr auf eindrucksvolle Art, wie modernste Technologie als praktikable Kundenlösung auf den Markt gebracht werden kann.

Vorteile

Langfristig hohe Präzision

Längere Lebensdauer der Werkzeuge

Längere Standzeit der Spannzangen

Längere Lebensdauer der Maschinenspindeln

Mehr Haltekraft durch höhere Rautiefe

In der Spannbohrung unserer Spannzangen haben wir eine definierte Oberflächenrauigkeit. Diese erhöhte Rautiefe ist bewusst so gewünscht. Denn zusammen mit dem optimierten Schliffbild bewirkt diese Oberflächenrauigkeit deutlich höhere Haltekräfte der Werkzeuge im Spannsystem im Vergleich zu Standardspannzangen. 

Rauere Oberfläche ist griffiger, verringert die Gefahr des Abrutschens. So steigt die Haltekraft, das Drehmoment wird größer, der Prozess wird sicherer und die Bearbeitung wird durch höhere Schnittdaten effizienter. 

Zusätzlich kann sich durch den Einsatz der FAHRION Spannzange das übertragbare Drehmoment auch bei Standardfutter, wie diese im Maschinenbau, in der Automobil-Industrie, im Werkzeug- und Formenbau und bei Lohn- und Teilfertiger häufig anzutreffen sind, erhöhen.

The OZ Collets

General

OZ collets ↗︎ differ from ER collets by offering a longer guide for the tool shank and a flatter external taper. Today, they are primarily used in woodworking and alternative materials such as plastics and composites.

FAHRION collets GOZ DIN ISO 10897-B (OZ) are manufactured with a super-finished surface of Rz ≤ 1.6 µm. They are available as GOZ DG HP precision collets with 3 µm accuracy and GOZ DG standard collets with 6 µm accuracy.

Key Feature

The collets are double-slotted for greater precision and better holding force, with a clamping span of 0.5 mm.

When used as system collets in FAHRION CENTRO|P collet chucks, a system accuracy of 4 µm is achieved. This makes the system especially suitable for high-speed spindle applications, as commonly used in the materials mentioned above. For this reason, our OZ collets are primarily used in industries like CNC woodworking, marine, sports (e.g. Formula 1, sailing, skiing), rail vehicles and aerospace.

Fahrion|Protect

MANY BENEFITS WITH FAHRION|PROTECT

FAHRION|Protect goes beyond all standards you know for corrosion protection for clamping tools. Many clamping tools have not been protected at all until now. For others, corrosion protection is limited to purely “cosmetic” protection of visible surfaces.

FAHRION|Protect effectively protects FAHRION collets from external influences, thereby maintaining their functionality and precision for longer. The coating is also particularly advantageous when used in third-party factories, as it prevents contact rust, for example. Once again, FAHRION impressively demonstrates how state-of-the-art technology can be brought to market as a practical customer solution.

Benefits

Long-lasting precision

Longer tool life

Longer service life of the collets

Longer machine spindle life

Increased holding force due to greater surface roughness

The clamping bore of our collets has a defined surface roughness. This increased roughness is intentional. Together with the optimized grinding pattern, this surface roughness results in significantly higher holding forces for the tools in the clamping system compared to standard collets.

A rougher surface provides better grip and reduces the risk of slipping. This increases the holding force, increases the torque, makes the process safer, and makes machining more efficient thanks to higher cutting data.

In addition, the use of the FAHRION collet can also increase the transmissible torque in standard chucks, such as those commonly found in mechanical engineering, the automotive industry, tool and mold making, and contract and sub-contract manufacturing.